Custom Manufacturing ISO 9001 DFM Support

Precision Injection Molded Parts

High-precision injection molded components manufactured with tight tolerances and premium-grade materials. Ideal for automotive, medical, electronics, packaging, and industrial applications. Custom mold design, rapid prototyping, and volume production available.

0.01mm Tolerance
Multi-Cavity Molds
Engineering Grade Resins
ISO 13485 / IATF 16949

Product Overview

Precision moulded parts developed for long-term component supply

JingZhan develops custom plastic components from drawing review and mould development through trial approval and repeat supply. Projects can combine housings, containers, covers, brackets and related assembly parts. The manufacturing plan connects the functional interfaces with the resin, tool construction and agreed acceptance criteria rather than applying one specification to every part.

Transparent tinted moulded container housing photographed from the side
Container-housing example showing the rim, sidewall and external locating features.

DESIGN AND MANUFACTURING

Key processing requirements

Start with the mating assembly

Provide CAD, critical datums and mating-part information. Identify fastening, locating, sealing or moving interfaces, and confirm which features control the completed assembly.

Review mouldability early

Assess wall transitions, ribs, bosses, gates, venting and demoulding direction. Resolve foreseeable sink, distortion or weak-feature risks before the tool design is approved.

Choose the grade for actual service

Review the selected resin against temperature, loading, chemicals, appearance and processing requirements. Confirm the material grade, colour and surface baseline before releasing samples.

Agree measurable acceptance

Define drawing tolerances and suitable checking fixtures for critical features. Confirm cosmetic viewing conditions and any assembly or leak-test scope using representative parts and agreed methods.

Moulded rectangular housing components with assembly openings
Housing-component example illustrating mounting openings, edge profiles and mating interfaces.

TECHNICAL SPECIFICATIONS

Parameters agreed for your part

Custom-manufacturing options, not common measured values for every pictured part.
Parameter Project specification
Component scope Custom housings, containers, covers, brackets, connectors and related plastic parts.
Material options PP, ABS, PC, PA, POM and other listed resins reviewed by application and grade.
Design input Approved 2D/3D drawings, mating information and critical-to-function features.
Dimensions and tolerances Drawing-specific requirements, subject to DFM and measurement-method agreement.
Surface options As-moulded, polished or textured surfaces, defined by approved references.
Tool construction Insert material, cavity count and maintenance access selected for geometry and demand.
Inspection scope Dimensional, appearance and agreed assembly checks appropriate to the component.
Delivery information Part revision, material identification, packing protection and scoped lot records.
Collection of clear moulded tray cover and tubular component samples
Related custom plastic components with different wall, pocket and locating requirements.

PRODUCTION AND REPEAT SUPPLY

Equipment, lead time and order planning

The proposed route combines CNC/EDM mouldmaking, appropriate insert finishing and injection moulding. JingZhan's equipment list includes Nissei, Chen Hsong and Haitian moulding presses across different machine sizes, plus machining and dimensional/vision inspection resources. Press selection follows the actual shot volume, projected area, tool and resin rather than a fixed machine assignment.

Indicative planning only. Final MOQ and lead time are confirmed for the project.
Planning item Basis for quotation
DFM review Indicative 3–5 working days after complete drawings and requirements.
New tooling Indicative 4–8 weeks to first mould trial after tool-design approval and commercial release; corrections and customer validation are additional.
Order quantities Initial quotation-planning basis: a 500-piece pilot or 1,000-piece repeat batch per part number, resin and colour, subject to project quotation.
Repeat orders Indicative 10–15 working days after materials and the production slot are confirmed. Customer qualification, special processing and transit are additional.
Black moulded round components showing rim and internal rib details
Round component examples illustrating rim geometry and internal support features reviewed during DFM.

Keep repeat orders on an approved baseline

Approve the drawing revision, resin, sample and inspection plan before repeat release. Define startup checks and in-process sampling for the agreed features. Record relevant maintenance and review material, insert or process changes so subsequent orders remain tied to an approved baseline.

Tooling investment is quoted separately from the piece price. Share annual demand and release quantities so cavity count, procurement and batch cost can be reviewed together.

RELATED APPLICATIONS

Where these components can be used

Medical-equipment and laboratory-component development with a separately defined qualification scope.

Optical, electronics and industrial housings requiring controlled interfaces and appearance.

Custom brackets, covers and container components supplied as individual parts or coordinated sets.

Blue moulded industrial functional component with curved internal features
Industrial component example showing curved features and wall transitions; final service requirements are project-specific.

The photographs show different custom component examples. Performance, dimensions and any application-specific approval are defined for each drawing and final assembly, not shared automatically across the pictured range.

Discuss your drawing and supply requirements. Send CAD, resin preference, critical features, annual demand and release quantity. Contact our engineering team →

Technical Specifications

Our injection molding capabilities cover a wide range of materials, part sizes, and complexity levels. Below are the detailed technical parameters.

Clamping Force 80 1,600 tons
Max Part Weight 0.1g 6,000g
Max Part Dimensions 1,200 脳 800 脳 400mm
Injection Pressure Up to 2,500 bar
Mold Materials ABS, PC, PP, PA66, POM, PEEK, PMMA, TPE, etc.
Mold Life 500,000 2,000,000 shots
Lead Time 150 working days (T1 sample)
Certification ISO 9001:2015, IATF 16949, ISO 13485
Special Processes Insert Molding, Overmolding, Two-Shot Molding